StoPowerwall Stucco systems incorporate Stos high-performance components along with Sto DrainScreen drainage mat and Crack Defense, an additional fortification layer for crack prevention. To view photos and videos of Permacast custom precast wall systems, please visit our gallery. StoPanel Systems Prefabricated Exterior Wall Panels are a better alternative to precast concrete wall panels. It isdesigned to be lightweight (about 30 lbs. Give us a call orsubmit our online information request formfor additional details on our precast concrete wall panels. If you are having problems finding information, please contact us here. Architectural precast cladding from Leesburg Concrete offers innovative design solutions for your construction project. At Nitterhouse, we coordinate with your on-site staff of project managers and construction crews during the installation phase to ensure that our products arrive promptly and meet all your specifications. Explore Our Brands CHISEL STONE Learn More Search for products by product name, number, system category or product category. Flames may also spread outside the building (auto-exposure) from a floor to above the floor. Each year PCI performs two unannounced audits of our plant. Typical heights: 8 to 50 ft. Nitterhouse Concrete Products. PANEL WALLS. This face can be made with virtually any type of finish. Precast concrete panels provide several advantages, including speed of construction, cost savings, and durability. Make your vision a reality. Finishes:As with typical wall panels, the panels are cast in a flat orientation, so the form side is regularly the side that will be exposed to view in the final construction. StoPanel Impact ci prefabricated wall panels include steel framing, gypsum sheathing, and StoTherm ci system, designed specifically for large and small missile impact performance. Precast concrete shear wall panels are used to provide lateral load resisting system when combined with diaphragm action of the floor construction. In addition, moisture can cause structurally damaging and unhealthy mold. It is preferable for the precast concrete products to be erected all at one time. The exterior is available with the same natural colors, textures, and finishes as our architectural panels. The installation of your precast concrete wall panels is quick and efficient. As a result, higher-quality work can be carried out. Low maintenance and longevity facade; Aesthetically diverse; Durable strength against a variety of elements such as fire and wind Reveals, articulation, decorative accents, and mix designs are available to meet all your design requirements. A total pre cast prestressed concrete structure might combine structural prestressed steel reinforced concrete beams, columns, double "t"s or hollow core slabs with insulated wall panels, spandrels or architectural precast panels to construct buildings with both form and function. Our centralized location affords us quick and easy access to major highways so that we can get our products delivered and installed throughout the Mid-Atlantic states and beyond. Our individual panels can reach heights of 73 feet and growing, and depending on the plant of origin, panel widths up to 13 ft. 6 in. High insulation levels are readily achieved with precast concrete. The roofing design and materials make it challenging to penetrate the roofs for ventilation. Compartments can retain heat, causing the rapid development of fire. Call Hanson at 320.664.4171 for More Information About Precast Concrete Wall Panels BENEFITS OF PRECAST WALL PANELS Precast concrete walls act as thermal storage to delay and reduce peak thermal loads. The standard insulation types in precast insulated wall panels include: Fire Engineering Magazine cites several fire-related problems with precast concrete panels, particularly for large commercial construction: For aesthetics, sealer or concrete coating on the precast concrete panels reduces moisture penetration into the panel; however, the sealer or coating requires reapplication every 7 to 20 years. Expanded polystyrene (EPS), R-value: 3.85 to 4.35 per inch (based on materials density), Extruded polystyrene (XPS), R-value: 5.0 per inch, Polyisocyanurate, R-value: 6.0 to 8.0 per inch. The cost to transport heavy concrete wall panels ( trailers and fuel) can quickly eat into a budget. Our cladding products offer an economical solution with limitless choices of textures, shapes, and integral colors. The erector crew professionally installs the panels. The back-up system is what connects the wall panel to the structural system of the building and often provides the furring for interior finishes, such as drywall to be attached. of insulation The crucial parameters that determine the quality of concrete construction, such as curing, temperature, mix design, formwork, etc, are monitored in a controlled environment. Feeding screws. Deck Bearing Detail Joist Bearing Slotted Non-Bearing Spandrel-to-Column Connection Top of Panel Bearing Foundation-to-Footing Connection 1 As a precast wall manufacturer, we take pride in our high-quality processes. Steel supports, often in the form of shelf angles, can be attached to the frame . This concrete is the best possible defense against residential insect infestation, including those that could seriously damage structures, like termites. Looking for aprecast concrete panels manufacturer? We work closely with our customers to design and engineer customized, architectural precast cladding that fulfills their design ideas and meets their technical requirements. Precast concrete wall systems can be comprised of a variety of shapes, and wall types. We also provide the necessary resources and assistance to get them installed efficiently and with precision. In some cases, precast panels are used as formwork for cast-in-place concrete. Get your project started right with Nitterhouse Concrete today! Solid wall panel refers to walls being made of solid concrete as opposed to including integral insulation. BENEFITS OF PRECAST Precast panels can be produced in virtually any color and a wide variety of finishes to achieve the desired appearance. We assess your specifications, create our designs and drawings, and begin work manufacturing your wall panels to ensure a speedy construction process. The Precast concrete wall systems offer also a wide variety of shapes, colors, textures, and finishes to the designer. High-Quality Structural Precast Concrete The concrete can break apart if under prolonged attack by fire, and lead to collapsing walls. Precast concrete is available in a large variety of shapes, textures and sizes. Precast concrete panels are poured off site and delivered at the exact time and in the sequence you request. With precast concrete panels, there is no downtime waiting for concrete to dry. Prestressed Panel Sizes Concrete wall panels are cast in steel beds and are available in four thickness; 100mm 150mm 180mm 280mm There are three standard heights in the range, however the panels beds can be altered to cast a panel of any height from 500mm: 1000mm 1200mm 1500mm Typical shapes: Rectangular with rectangular openings to create openness This allows your project to continue moving and be completed faster. Our proven and unique solutions to building project challenges can significantly quicken your construction schedule, lessen waste, and enhance workmanship quality. The results showed that precast concrete panels reduced construction costs by an average of 23%. While we are building your precast brick wall panels in our manufacturing facility, site preparation can begin so you can work on an accelerated schedule. Our lightweight, easy-to-handle system combines all wall components: continuous thermal insulation, air and moisture barrier, and installer-friendly, adjustable sub-framing system under a single system warranty. Precast concrete panels may allow the vertical fire to spread through unprotected electrical poke-through(s), elevator shafts, HVAC ductwork, exterior curtain walls, open access stairs between floors. Moisture can cause substantial damage to finish materials, corroding and deteriorating the metal components. They can also be non-loadbearing to complete a faade. Discover the variety of solutions Sto offers to achieve a desired aesthetic. The difference between typical panels and insulated sandwich wall panels is that the latter are cast with rigid insulation "sandwiched" between two layers, or wythes, of concrete. Typical widths: 4 to 15 ft. We deliver the panels in the sequence requested. Precast concrete manufacturers produce a wide range of engineered earth retaining systems designed to provide a straightforward and cost-effective solution for your next project. A Versacore+Green Sandwich panel is the only standard precast panel that has a 4-hour fire rating. The main function of the precast walls is to speed up the construction process. Cost-effective: The simplified construction process reduces the time, increases the productivity, quality and safety and thus the cost is reduced. SlenderWall Architectural Cladding Panels, Precast ADA Ramps Steps and Decks and Loading Dock Ramps, Residential Precast Steps Decks and Rails, Metal Stairs Railing and Architectural Fabrication, Precast Concrete Wall Panel & Cladding Specifications, Reinforced Architectural Mix designed with integral color, ANSI (American National Standards Institute), PCI MNL 117 - Manual for Quality Control for Plants and Production of Architectural Precast Concrete Products, LEED Accredited (Leadership in Energy and Environmental Design), LEESBURG CONCRETE COMPANY, INC. 1335 Thomas Ave. Leesburg, FL 34748, article in the Journal of Construction Engineering, installed quickly compared to on-site construction, and, Cost-effective, on-time, and within budget, helps control material and labor costs, High speed of installation- often accelerates the construction schedule, Engineered and produced to withstand extreme weather events, Can be brought into confined construction spaces, Customizable- virtually infinite choice of finishes and textures, Aesthetically pleasing due to design flexibility, Energy-efficient, Increased thermal mass, helping regulate building temperature. For more on why Sto is the best alternative to precast concrete wall panels, explore additional information in our comprehensive, downloadable guide. Improper detailing at the connection or cracks in the panel during the cooling and drying after the curing process can allow moisture to enter precast concrete wall systems, leading to widespread water problems due to condensation within the wall construction. Sto Masonry Veneer Engineered Systems (MVES) give the option of integrating popular masonry veneer surfaces with the confidence of a Sto high-performance, fully engineered system. In addition, architects can choose from unlimited forms, colors, and textures for precast concrete cladding panels and various finishes, including precast concrete brick panels, exposed aggregate, sandblasted, stone, and thin brick veneers. Precast concrete reduces on-site laborers, generates less waste, less volume of building materials, and increases environmental and construction site cleanlinessPrecast concrete panels reduce construction costs by 23%. But, we are more than happy to talk with you to estimate a price and see if precast concrete panels make sense for your project. Play Video Precast Concrete Wall Panels PermaFence The ultimate in precast fence panels and wall systems Ballistic Resistant Ballistic resistant, high security, precast concrete fence PermaWall 1.0 SlenderWall incorporates the proven technologies of architectural precast concrete, high-tech PVA fiber and welded-wire reinforcement, stainless steel anchors and integral interior heavy-duty galvanized steel studs, and closed cell foam insulation. This face can be made with virtually any type of finish. Precast concrete sound walls can be designed to blend in with a city's architecture and local topography, or even to capture a community's theme or identity. With endless options for customization, youre sure to find the solutions that will bring your unique vision for your precast brick building to life. Typical sizes: 12 to 16 in. When looking for a durable, low-maintenance and cost-effective alternative to traditional fencing without the use of heavy construction, look no further than American Precast Concrete, Inc. diy precast concrete wall panels,precast wall manufacturing process,diy precast concrete fence panels,diy precast concrete wall panels b&q,precast concrete f. Precast sound walls can reduce the noise while providing the area with an aesthetically pleasing look thanks to our different forms and finishes. Typical thicknesses: 5 to 12 in., including 1 to 4 in. Durable precast concrete panels provide good structural framing, and heat, air, and moisture control. Contact us online or call us at 800.691.7118 to learn more about our customized precast concrete fence solutions. Precast Concrete Panel Wall REQUEST CALLBACK Get Best Quote Approx. Any connection that connects a wall panel to a foundation wall or a continuous footing should allow the panel to be levelled and aligned. If you are interested in learning more about precast concrete wall panels for your construction project, all it takes is a phone call (or an email.) But there are other benefits. The surcharge capacity will vary depending on the overall wall height. Precast Concrete fences are heavy and durable. For more information or to receive a quote for your construction project, fill out the form below and one of our sales representatives will contact you back as soon as possible. Precast concrete insulated sandwich wall panels, or sandwich wall panels, are composed of two concrete panels, or wythes, separated by a layer of insulation and connected by wythe connectors. Builders apply facade on-site. We offer a variety of prefab walls and precast concrete products including foundations and panels. Because the wall panels are produced in advance, they can be pieced together on-site for an easier and more streamlined building process. We can manufacture precast brick panels in a variety of shapes and sizes to accommodate a wide range of specifications that will exceed your structural and aesthetic expectations. Since wall panels have little functional limitations, they become the perfect element to explore the dynamic nature of concrete to its fullest.
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